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Industries / Printing & Packaging

ERP, Software and AI Built Around Job and Plate Production

Printing and packaging runs job by job against a plate, die or substrate, and costing only makes sense when it is tied to what that specific job consumed. TCB Infotech builds the tracking that follows a job from plate making through printing, finishing and dispatch, ties costing to material use, and connects that data to your existing ERP.

50+ ERP and software projects. Zero failed projects since 2021.

Illustrative Job Sheet
Job #PJ-3312 / Plate PL-091
300 GSM Art Card · 12,000 units
Printing
Job #PJ-3315 / Plate PL-094
Corrugated Board, 3-ply · 8,500 units
Plate Making
Job #PJ-3308 / Plate PL-087
220 GSM SBS Board · 20,000 units
Finishing
Job #PJ-3301 / Plate PL-080
BOPP Film Laminate · 15,000 units
Dispatch
100%
Scoped to your process before work starts
Job-Level
Costing tracked by plate and substrate
Stage-by-Stage
Visibility from plate making to dispatch
Zero
Failed projects since 2021
How It Fits Your Press Floor

Built Around Job and Plate Production

A print or packaging job only costs out correctly when the plate, substrate and run length are tracked against that specific job, not averaged across the floor.

Job & Plate Production

Every job tracked from plate making to dispatch

A job is tied to its plate number, substrate and run length from the moment plate making starts, and that record carries through printing, finishing and dispatch instead of being tracked separately at each stage.

  • Job and plate number tracked together.
  • Stage visible at every point in the run.
  • Substrate and run length tied to the job.
Finished packaging output ready for dispatch after a completed print job
ERP, Software and AI Together

Job data that feeds your ERP and flags problems early

The same system that tracks a job through plate making, printing and finishing can flag a rejection rate running high or a substrate overrun, and pass that data straight into your existing ERP.

  • Job costing tied to actual material use.
  • AI flags rejection rates and material overuse.
  • Everything connects back to your existing ERP.
Reviewing job and substrate data on a tablet against the connected ERP
How It Works

From Your Current Process to a Running System

1
Map
We walk your press floor and map how a job moves from plate making through to dispatch today.
2
Scope
We agree the job tracking, substrate costing and ERP integration pieces, with a fixed timeline for you to review.
3
Build
Job and stage tracking, costing by material use and any AI checks are built and tested against your real jobs.
4
Launch
The system goes live on your floor and is watched closely through the first production runs.
5
Support
The same team stays available as your substrates, plates or customer jobs change.
What We Handle

Everything Around Your Job Tracking Process

📋

Job & Plate Tracking

Each job is tracked against its plate number from plate making through to dispatch, so a job is never tracked as a loose line item.

📜

Substrate & Material Consumption Tracking

Substrate, ink and material consumption is tracked against the specific job, so usage and waste are visible job by job.

🔄

Stage Tracking (Plate Making to Dispatch)

See exactly which stage a job is at, plate making, printing, finishing or dispatch, without walking the floor to check.

💰

Job Costing by Order

Material, plate and run costs are tracked against the specific job, so margins are visible job by job, not only at month end.

📦

Vendor & Raw Material Tracking

Substrate and vendor-supplied material status is tracked against the jobs waiting on them.

🔍

Quality & Rejection Tracking

Rejection and reprint rates are tracked by job and by stage, making a recurring quality problem visible early.

What Changes

What This Changes for Your Printing and Packaging Production

Aligned
Job tracking matched to how work actually moves through your press
Traceable
Every job traced from plate making to dispatch
Connected
Job and material data feeding your existing ERP
Accurate
Job costing that reflects actual substrate and material use
Visible
Stage and rejection status visible without walking the floor
Zero
Failed projects since 2021
Why Us

Why Printing and Packaging Manufacturers Run Their Systems Through TCB Infotech

1
Built around how your press floor actually runs
The job, plate and substrate tracking here reflects your specific production flow, not a generic manufacturing template.
2
ERP, software and AI from one team
Integration, job tracking and any AI checks are scoped and delivered together, not handed off between vendors.
3
Direct access, no relay
You work directly with the engineers building your system, on your own jobs and floor.
4
Support after go-live
The team that builds your system stays available for support and changes as substrates or jobs change.
5
One contract for combined engagements
ERP integration, custom software and AI for your job tracking is scoped as a single engagement.
6
Proven delivery
50+ ERP and software projects, with zero failed projects since 2021.
FAQ

Printing & Packaging, Answered

What does TCB Infotech do for printing and packaging manufacturers?
We combine ERP integration, custom software and AI around job-based production against plates, dies and substrates: tracking jobs from plate making through printing, finishing and dispatch, tying job costing to material use, and connecting that data to your existing ERP.
Do you replace our existing ERP or work with it?
We work with what you already run. The software and AI we build for job and plate tracking connects to your existing ERP and accounting systems rather than asking you to replace them.
How do you track a job from plate making through to dispatch?
Each job is tracked by its plate number, substrate and run length as it moves through plate making, printing, finishing and dispatch, so you can see exactly which stage a job is at and what it consumed.
How long does a printing and packaging engagement usually take?
Most engagements move from mapping your current job flow to a working pilot within a few months. Scope and timeline are confirmed after we walk your press floor with you.
Do you provide support after go-live?
Yes. The same team that builds your system stays available for support and changes as your substrates, plates or customer jobs change.
Can ERP, custom software and AI be combined into one engagement for printing and packaging?
Yes. Most engagements combine ERP integration, a piece of custom software for job or substrate tracking, and AI where it helps flag rejection rates or material overuse, scoped as one project.

Get Every Job Tracked From Plate to Dispatch

Job costing is hard to get right with a generic module. Book a free consultation, tell us how jobs move through your press floor today, and we will scope the tracking, ERP integration or AI that actually fits.

Book a Free Consultation →

No commitment. See a scope before you decide.

Industries / Printing & Packaging Features

How TCB Infotech Tracks Job and Plate Production

From plate making to a dispatched job. Here is how we track jobs, substrates and costs alongside your existing ERP.

Core Process

Job tracking, stage progress and costing, in one record

Job & Plate Tracking

A job record that carries its plate number end to end

Every job is logged with its plate number, substrate and run length at plate making, and that record carries through printing, finishing and dispatch instead of being re-entered at each stage.

  • Plate number assigned at job start.
  • Substrate and run length carried through every stage.
  • One record from plate making to dispatch.
Substrate and packaging stock tracked ahead of a production run
Stage Tracking

See exactly which stage a job is at

A job moves through plate making, printing, finishing and dispatch, and the stage tag updates at each point, so you can answer where a job stands without walking the floor to check.

  • Stage visible at a glance.
  • No walking the floor to check status.
  • Delays visible at the stage they happen.
Finished printed output after a completed production run
Costing & Quality

Costing and rejection rates tracked by job

Material, plate and run costs are tracked against the specific job, and rejection or reprint rates are tracked by job and stage, so a recurring quality problem is visible before it repeats.

  • Costing reflects actual substrate use.
  • Rejection rates tracked by job and stage.
  • Recurring problems visible early.
Dispatch area where completed print jobs are staged by order
What You Get

Everything Around Your Job Tracking Process

📋

Job & Plate Tracking

Job and plate number tracked together from plate making through to dispatch, with the full stage history in one record.

📜

Substrate & Material Consumption Tracking

Substrate, ink and material consumption tracked against the specific job, with usage and waste visible job by job.

🔄

Stage Tracking (Plate Making to Dispatch)

Plate making, printing, finishing and dispatch tracked as stages on the same job record, visible without walking the floor.

💰

Job Costing by Order

Material, plate and run costs tracked against the specific job, with margins visible job by job, not only at month end.

📦

Vendor & Raw Material Tracking

Substrate and vendor-supplied material status tracked against the jobs waiting on them, so a delay is visible early.

🔍

Quality & Rejection Tracking

Rejection and reprint rates tracked by job and by stage, making a recurring quality problem visible before it repeats.