Know Your OEE Without a Single Spreadsheet
AI calculates OEE, Overall Equipment Effectiveness, straight from your machine and ERP data. It splits the number into Availability, Performance and Quality, tracks it live per machine and line, and shows you exactly what is dragging it down.
50+ ERP and software projects. Zero failed projects since 2021.
A manual OEE number is always late and always argued
By the time OEE is typed into a spreadsheet, the shift is over and the loss is gone. The AI reads the same data live, so the number is current and the same for everyone.
OEE straight from the machine, not a clipboard
Run and stop signals, cycle counts and reject records are read automatically, so OEE is calculated the same way every time. No shift-end data entry, no two versions of the truth, no waiting until tomorrow to see what happened today.
- OEE calculated automatically from machine and ERP data.
- The same method on every line, every shift.
- Live figures, not a report a day later.
See whether the loss is Availability, Performance or Quality
A single OEE number tells you something is wrong, not what. Splitting it into Availability, Performance and Quality shows whether the machine is stopping, running slow, or making rejects, so the fix goes to the right place instead of a guess.
- Availability, Performance and Quality shown side by side.
- Per machine and per line, not one plant average.
- A clear read of where the number is leaking.
OEE is Availability times Performance times Quality
The AI tracks each part on its own, so an OEE of 72% is never a mystery. Figures below are illustrative.
How much of the planned time the machine was actually running. Lost to breakdowns, changeovers and waits for material or people.
How fast it ran against the ideal cycle time. Lost to slow cycles, small stops and running below rated speed.
How many parts were good the first time. Lost to rejects, rework and scrap during start-up or steady running.
From machine signals to a live OEE you can trust
Everything behind the OEE number
Not just the headline figure, but the losses that make it what it is.
Overall OEE
The headline figure per machine and line, calculated live from data, with a clear target to improve toward.
Availability
Uptime against planned time, with the downtime broken out by breakdown, changeover and waiting.
Performance
Actual speed against the ideal cycle, so slow running and small stops show up instead of hiding.
Quality
Good parts against total parts, with rejects, rework and scrap counted where they happen.
Biggest losses
Downtime, slow cycles and rejects ranked by how much OEE each is costing, so effort goes where it pays.
Trend over time
OEE by shift, day and line, so you can see whether a change actually moved the number or not.
What a live OEE view changes on the floor
Why manufacturers choose TCB Infotech for OEE
OEE Analytics questions
What is OEE Analytics?
How is OEE calculated?
Do we still need manual OEE spreadsheets?
What data does it need to work?
How does it find the biggest losses?
Does this replace our ERP or MES?
See Your Real OEE, Live
Book a free consultation. We will look at your machines and ERP data and show you how OEE would be calculated automatically for your lines.
Book a Free Consultation →No commitment. A practical first look at your OEE.
What Is Inside OEE Analytics
OEE, Overall Equipment Effectiveness, calculated live from your machine and ERP data, split into its three parts, with the biggest losses pinpointed. Here is what it does and what you get.
From machine data to a loss you can act on
The OEE number calculates itself
Run and stop signals, cycle counts and quality data are read straight from your machines and ERP, so OEE is worked out live per machine and line. No one types it into a spreadsheet at the end of a shift, and everyone sees the same figure.
- OEE calculated automatically from machine and ERP data.
- Live per machine and line, not a day-old report.
- One consistent number, no manual entry.
Availability, Performance and Quality, each on its own
The AI breaks OEE into its three components, so a low number tells you why, not just that. You can see whether the line is stopping, running slow or making rejects, per machine, and send the fix to the right place.
- Availability, Performance and Quality shown separately.
- Downtime, slow cycles and rejects each counted.
- Per machine and line, not one plant average.
The AI tells you where to start
Lost time and lost output are grouped and ranked by how much OEE each is costing, so the team works the biggest loss first. With a clear target to improve toward, effort goes where it pays instead of where it is loudest.
- Losses ranked by the OEE they cost.
- A clear target to improve toward.
- No more arguing over which problem matters.
Everything OEE Analytics delivers
Live OEE dashboard
Overall OEE per machine and line, calculated from data and current instead of a day old.
Three-part breakdown
Availability, Performance and Quality shown separately, so a low OEE tells you why.
Loss ranking
Downtime, slow cycles and rejects ranked by the OEE they cost, so effort goes where it pays.
Trends and history
OEE by shift, day and line, so you can see whether a change actually moved the number.
Machine and ERP data
Reads from your machines and ERP and sits alongside them, so nothing has to be replaced.
Improvement target
A clear OEE target per line, so the team knows what good looks like and can chase it.