Ship More From the Same Warehouse With Shorter Pick Paths
AI reads your real order patterns and item velocity, then places fast-movers where they are easiest to reach and plans short pick paths. The same team walks less, waits less, and gets more orders out the door.
50+ ERP and software projects. Zero failed projects since 2021.
Most warehouse time is spent walking, not picking
When fast-movers sit far from packing and pickers cross the same aisles, the day fills up with steps. AI fixes the layout so the work gets shorter.
The items you pick most, closest to hand
A small share of items drives most of your picks. When those sit deep in the racks, every order costs extra steps. AI ranks items by how often they are picked and places the fast-movers where they are quickest to reach.
- Items ranked by real pick frequency.
- Fast-movers placed near packing and short paths.
- Clear re-slotting suggestions as demand shifts.
One short route instead of criss-crossing the floor
For each order or batch, AI plans a short route through the bins so pickers stop backtracking. It also spreads work across the floor, so two pickers are not stuck in the same aisle while the rest sits idle.
- Short routes for each order and batch.
- Less backtracking and dead walking.
- Work balanced so aisles do not clog.
The same warehouse, before and after the layout is optimized
Nothing changes about your team or your building. Only where things sit and how the work is routed.
- Fast-movers scattered deep in the racks.
- Pickers cross the floor for one order.
- Popular aisles clog while others sit empty.
- Slotting never changes as demand shifts.
- More people added to keep up with volume.
- Fast-movers placed for the quickest picks.
- Short routes planned for each order and batch.
- Work spread evenly so aisles stay clear.
- Re-slotting flagged as order patterns change.
- More orders out with the team you already have.
From your order data to a faster floor
Six things that make the floor faster
Each one comes from your real order patterns, not a generic rulebook.
Slotting by velocity
Fast-moving items placed close to packing and along short paths, so the most frequent picks cost the fewest steps.
Pick-path routing
Short routes planned for each order and batch, so pickers stop backtracking across the floor.
Work balancing
Picks spread across the floor and the shift, so busy aisles clear and no one stands idle.
Item pairing
Items that are ordered together placed near each other, so a single order is picked in one short pass.
Re-slotting alerts
As demand shifts, it flags which items should move, so the layout stays right through the season.
Congestion hotspots
The aisles and bins that jam up are called out, so you fix the choke points that slow the whole floor.
What an optimized layout changes on the floor
Why teams choose TCB Infotech for warehouse optimization
Warehouse optimization questions
What does AI warehouse optimization actually do?
Do we need to replace our WMS or ERP?
How does it know where to place fast-movers?
Will this disrupt the warehouse while it runs?
How long before we see results?
Which AI model do you use?
See How Much Walking Your Warehouse Can Cut
Book a free consultation. We will look at your order patterns and current layout, and show you where AI slotting and pick-path planning would help most.
Book a Free Consultation →No commitment. A practical first look at your warehouse layout.
What Is Inside AI Warehouse Optimization
The service runs on your real order data, not a generic template. Here is what it reads, what it works out, and what your team gets back to act on.
From your order patterns to a faster floor
Fast-movers placed where they are quickest to reach
The service ranks every item by how often it is picked, then maps a layout that puts the fast-movers close to packing and along short paths. The picks you do most cost the fewest steps.
- Items ranked by real pick frequency.
- Fast-movers close to packing and short routes.
- A bin-by-bin slotting plan you can apply in stages.
One short route through the bins, not a maze
For each order and batch, the service plans a short route so pickers stop backtracking. It also groups items that are ordered together, so a whole order is picked in a single pass.
- Short routes for each order and batch.
- Items that ship together grouped for one pass.
- Less dead walking between picks.
Work spread evenly, and a layout that stays right
The service spreads picks across the floor so aisles do not clog, and as demand shifts it flags which items should move. Your layout keeps up with the season instead of falling behind it.
- Picks balanced across the floor and shift.
- Congestion hotspots called out clearly.
- Re-slotting alerts as order patterns change.
Everything the service delivers
Slotting plan
A bin-by-bin layout that places fast-movers where they are quickest to reach.
Pick-path routes
Short routes for each order and batch, so pickers stop crossing the floor.
Work balancing
Picks spread across the floor and the shift, so aisles clear and no one stands idle.
Re-slotting alerts
Clear signals on which items should move as demand shifts through the season.
Congestion report
The aisles and bins that jam up, so you fix the choke points that slow the floor.
Works on your systems
Runs on your existing WMS and ERP data, model-agnostic and with no rip and replace.