A Production Schedule That Actually Holds
AI balances your orders, machine capacity, materials and labour, then builds a schedule that meets delivery dates without overloading the floor. It sequences jobs to cut changeovers and reschedules in minutes when priorities change. Your planners approve, the AI does the heavy calculation.
50+ ERP and software projects. Zero failed projects since 2021.
Planning by spreadsheet cannot keep up with the floor
Orders shift, materials run late, machines go down. A plan built by hand is out of date the moment it is printed. AI keeps the schedule honest.
Commit to dates you can actually hit
The AI checks every order against real capacity and material availability before it promises a date. Instead of hoping the plan holds, you sequence jobs so the important orders ship on time and you can see which ones are at risk early.
- Orders scheduled against real capacity, not guesswork.
- At-risk orders flagged while there is still time to act.
- Fewer late shipments and fewer angry calls.
Capacity, materials and labour, all at once
A workable schedule has to fit machine hours, the material actually in stock, and the people on shift. The AI weighs all of these together and sequences jobs to cut changeovers, so lines run longer between setups and you get more out of the same floor.
- No job scheduled without the material to run it.
- Sequencing that reduces setup and changeover time.
- A plan the floor can follow, not fight.
A machine goes down, the plan adjusts in minutes
When a line stops or a rush order lands, the AI reschedules the remaining jobs around the new constraint and keeps the promised orders on track where it can.
From open orders to an approved schedule
Everything the schedule has to balance
The AI holds all of these together so the plan reflects the real state of the floor, not a wish list.
Order due dates
Every open order and its promised date, so the schedule protects the deliveries that matter most.
Machine capacity
Available hours per line and work centre, so no machine is booked past what it can actually run.
Material availability
Stock on hand and inbound lead times, so a job is only scheduled when the material is there to run it.
Labour and shifts
Who is on shift and the skills each job needs, so the plan fits the people actually available.
Changeover cost
Setup and switchover time between jobs, so the sequence groups similar work and keeps lines running.
Priority changes
Rush orders and shifting priorities, so the plan adjusts quickly instead of being rebuilt by hand.
What a schedule that holds gives you
Why manufacturers choose TCB Infotech
AI production planning questions
What does AI production planning actually do?
Does this replace our planners?
What data does it run on?
How does it handle a machine breakdown or a rush order?
Do we need to replace our ERP or MES first?
How long before we see a working schedule?
See What AI Planning Would Do for Your Floor
Book a free consultation. We will look at your orders, capacity and current planning process, and show you what an AI schedule would change.
Book a Free Consultation →No commitment. A practical first look at your planning.
What Is Inside AI Production Planning
It is a planning layer that runs on your real orders and floor data, not a wall chart. Here is what it balances, how it sequences the work, and how it keeps the plan current when things change.
From your real data to a plan the floor can follow
It balances capacity, materials and labour together
The AI checks every open order against machine hours, the material actually in stock, and the people on shift. Nothing is scheduled that the floor cannot run, so the plan reflects reality instead of an ideal case.
- Orders matched to real capacity and stock.
- Labour and skills factored into the plan.
- No job promised without the material to run it.
It orders jobs so lines run longer between setups
Beyond fitting the constraints, the AI weighs changeover cost and groups similar work, so machines spend more time producing and less time being reset. You meet due dates and get more output from the same floor.
- Similar jobs grouped to reduce setup time.
- Due dates protected while changeovers drop.
- More productive hours from the machines you have.
It replans in minutes, your planner signs off
When a machine goes down or a rush order lands, the AI reschedules the remaining jobs around the change and flags any order at risk. Your planner reviews the new plan, adjusts priorities and approves it, keeping human judgement in the loop.
- Reschedules around breakdowns and rush orders.
- At-risk orders flagged for the planner to decide.
- Every plan reviewed and approved before it runs.
Everything the planning layer delivers
Due-date scheduling
Every order sequenced against its promised date, so the deliveries that matter ship on time.
Capacity balancing
Work spread across lines and work centres so no machine is booked past what it can run.
Material-aware planning
Stock and inbound lead times checked before a job is scheduled, so the plan never stalls for parts.
Changeover reduction
Similar jobs grouped in the sequence to cut setup time and keep lines producing.
Fast rescheduling
A new plan in minutes when a machine stops or priorities shift, with at-risk orders flagged.
ERP and MES connected
Runs on the orders, routings and stock in the systems you already have, with planner approval.