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Industries / Textile & Garments

Track Every Size and Color Down to the Roll

Garment production runs on rolls, cutting lots and size-color quantities, not on a single finished-goods count. TCB Infotech tracks fabric rolls and lots through cutting, stitching and finishing, and connects that data to your existing ERP.

50+ ERP and software projects. Zero failed projects since 2021.

Size-Color Matrix, Illustrative Example
Lot FR-2291, Cotton Poplin
3 colors, 500 pcs planned
ColorSMLXL
Navy40605525
White35585020
Grey30454018
100%
Scoped to your process before work starts
Zero
Failed projects since 2021
4
Size columns tracked per lot: S, M, L and XL
3
Production stages tracked: cutting, stitching and finishing
Where Size-Color Tracking Breaks Down

Every roll, lot and size-color count in one place

Most garment units already track orders by style and quantity. What is usually missing is a system that carries size and color detail through cutting, stitching, job-work and finishing without a spreadsheet at every stage.

Roll to Finished Garment

Fabric rolls and cutting lots tracked through every stage

A production planner needs to know which roll a cutting lot came from, how many pieces of each size and color were cut, and where that lot stands in stitching and finishing, without chasing updates floor by floor.

  • Fabric roll and lot tracked from receipt to packing.
  • Size-color quantities carried through every stage.
  • Job-work sent to sub-contractors tracked against the same lot.
Tracking fabric rolls and cutting lots on a garment production floor
ERP, Software and AI Together

Size-color data connected to your existing ERP

Order-wise costing and size-color stock usually live in separate registers while the ERP handles purchase and sales. We connect the two, and build the size-color matrix and stage tracking a generic ERP module does not carry.

  • Size-color stock feeds your existing ERP.
  • Order-wise costing built from actual cutting and job-work data.
  • AI flags lots falling behind their stitching schedule.
Size and color production data connected to an ERP system
How It Works

From your current roll register to a running system

1
Map
We walk your cutting and stitching floor and map how rolls, lots and size-color counts are tracked today.
2
Scope
We agree which pieces need ERP integration, custom tracking or AI alerts, and a fixed timeline.
3
Build
Roll, lot and size-color tracking are built and tested against real orders before rollout.
4
Launch
The system goes live on the cutting floor and is watched closely through the first orders.
5
Support
The same team stays available as your order mix or sub-contractor network changes.
What We Handle

Built around how a textile and garment unit actually runs

🧵

Fabric Roll & Lot Tracking

Every roll and cutting lot tracked from receipt through to the finished garment.

📊

Size-Color Production Matrix

Planned and produced quantities by size and color, in one live matrix per lot.

✂️

Cutting & Stitching Stage Tracking

Lot status through cutting and stitching, visible without a floor walk.

🤝

Job-Work & Sub-Contractor Tracking

Pieces sent out for job-work tracked against the same lot and size-color count.

📦

Finishing & Packing Records

Finishing and packing quantities recorded against the originating lot.

💰

Order-Wise Costing

Costs built from actual cutting, job-work and finishing figures per order.

What Changes

What this changes for a textile and garment unit

Aligned
Size-color quantities matched to real cutting output
Traceable
Finished garments traced back to roll and lot
Connected
Roll, lot and size-color data feeding your existing ERP
Compliant
Lot records ready when a buyer audits your process
Visible
Cutting, stitching and finishing status in one shared view
Zero
Failed projects since 2021
Why Us

Why textile and garment manufacturers work with TCB Infotech

1
We build around your size-color mix, not a template
Your roll register, size ranges and job-work network shape the system, instead of a generic manufacturing module you have to adapt to.
2
ERP, software and AI from one team
ERP integration, size-color tracking and stage alerts are scoped and delivered together.
3
Direct access, no relay
You work with the engineers building your system directly, on your own roll and lot data.
4
Support after go-live
The team that builds the system stays available for support and changes as your orders evolve.
5
One contract for combined engagements
A project touching ERP integration, custom software and AI at once is scoped as a single engagement.
6
Proven delivery
50+ ERP and software projects, with zero failed projects since 2021.
FAQ

Textile & Garments, Answered

What does TCB Infotech actually build for textile and garment manufacturers?
We build the tracking layer for size and color level production: fabric roll and lot tracking, a size-color production matrix, cutting and stitching stage tracking, job-work records for sub-contractors, finishing and packing records and order-wise costing, connected to your existing ERP.
Does this replace our existing ERP?
No. We connect to the ERP and accounting system you already run. The roll, lot and size-color tracking we build feeds that system rather than replacing it.
Can the system trace a finished garment back to its fabric roll, lot and cutting batch?
Yes. Each cutting lot is linked to the fabric roll it came from, and finishing and packing records carry that lot reference through, so a quality issue in a batch can be traced back to its source roll.
How long does a typical engagement take?
Most textile and garment engagements move from process mapping to a working pilot within a few months. Scope and timeline are confirmed after we walk your cutting and stitching floor with you.
What kind of support do we get after go-live?
The same team that built the system stays available for support, fixes and changes as your order mix, sizes or sub-contractor network change.
Can ERP integration, custom software and AI be combined into one engagement?
Yes. Most engagements combine ERP integration, the size-color and lot tracking a generic module does not cover, and AI where it removes manual stage-wise tracking, scoped as one project.

Get a System Built for Your Size-Color Mix

Tell us your roll register, size ranges and job-work network, and we will scope the ERP, software and AI that actually fits.

Book a Free Consultation →

No commitment. See a scope before you decide.

Industries / Textile & Garments Features

How We Track a Garment Floor

From fabric roll to finished, packed garment. Here is what we build for a textile or garment unit, and how it connects to your existing ERP.

Core Process

Mapping, scoping and building around your rolls and lots

Roll and Lot Setup

Fabric rolls and cutting lots recorded before anything moves

We start by recording every incoming fabric roll and the cutting lot it feeds, so size-color quantities have a source to be traced back to from the very first cut.

  • Fabric roll details recorded on receipt.
  • Cutting lots linked to their source roll.
  • Existing tracking gaps identified before scoping.
Recording fabric roll and lot details before cutting
Size-Color Matrix

Planned versus produced quantities, by size and color

Each lot carries a size-color matrix that updates as pieces move through cutting and stitching, so a production planner can see shortfalls in a specific size or color before packing.

  • Planned and produced quantities per size and color.
  • Shortfalls visible before packing, not after.
  • Matrix carried through to finishing records.
Checking size-color quantities across a stitching line
Job-Work and Costing

Sub-contractor work tracked against the same lot

Pieces sent for job-work carry the same lot and size-color reference on return, and order-wise costing is built from actual cutting, job-work and finishing figures rather than a flat estimate.

  • Job-work tracked against the originating lot.
  • Return quantities checked against what was sent out.
  • Order-wise costing built from real production data.
Reviewing job-work records with a sub-contractor unit
What You Get

Everything included in a textile and garment engagement

🧵

Fabric Roll & Lot Tracking

Every roll and lot tracked from receipt through to the finished garment.

📊

Size-Color Production Matrix

Planned and produced quantities by size and color, in one live view.

✂️

Cutting & Stitching Stage Tracking

Lot status through cutting and stitching, visible without a floor walk.

🤝

Job-Work & Sub-Contractor Tracking

Job-work sent out tracked against the same lot and size-color count.

📦

Finishing & Packing Records

Finishing and packing quantities recorded against the originating lot.

💰

Order-Wise Costing

Costs built from actual cutting, job-work and finishing figures.